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1. |
SMAW: Full Arc. Welding Test - 6G Position |
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Coupon used: 6” Ǿ SCH 80 CS pipe A 106 Gr B.
150 mm long – 2 Nos. |
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Electrodes : Root and hot pass = E 6010 x 2.4 mm Ǿ
Filling & Capping = E 7018 size 3.14 mm Ǿ
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R.T.
as per WPS. |
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2. |
GTAW : Full TIG Welding Test – 6G Position |
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Coupon used: 2” Ǿ SCH 80 CS pipe A 106 Gr B.
150 mm long – 2 Nos. |
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Electrodes : Root and hot pass = ER 70 S2 / S3 Size
2.4 mm Ǿ
Filling & Capping = ER 70 S2 / S3 Size 2.4 mm Ǿ
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R.T.
as per WPS. |
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3. |
Combine GTAW + SMAW. Welding Test
6G Position |
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Coupon used: 6” Ǿ SCH 80 CS pipe A 106 Gr B.
150 mm long – 2 Nos. |
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Electrodes : Root and hot pass by
GTAW process.
Used Filling Rod ER 70 S2/3 size 2.4 mm
Filling & Capping E
7018 size 3.14 mm Ǿ
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R.T.
as per WPS. |
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4. |
Plate Welder: SMAW in 3G Position up hill |
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Coupon size: 250 x 100 x 14 mm thick – 2 Nos.
CS Plate SA 36. |
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Electrodes : Root and hot pass = ER 70 S2 / S3 Size
2.4 mm Ǿ
Filling & Capping = ER 70 S2 / S3 Size 2.4 mm Ǿ
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R.T.
as per WPS. |
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5. |
Pipe Fabricator / Fitter |
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a.
Gas cut 14mm CS. Plate to size
250 x 100 mm
Bevel 250 mm side with Gas cut. (Bevel Angle = 35°)
Level the rough surface with Angle Grinder |
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b.
Gas cut 6” Ǿ SCH 40 pipe
Bevel pipe end with Gas cut (Bevel Angle = 35°)
Level the rough surface with Angle Grinder. |
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6. |
Grinder |
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a. Cut 6” Ǿ SCH 40 pipe, using Angle Grinder AG 7.
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b. Bevel pipe end using Angle Grinder AG 7 (Bevel
angle 35 °). |
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7. |
Structural Fabricators |
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a. Gas cutting & Tack Welding Angle frame as per
Sketch.
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b. Coupon Size - Angle 45 x 45 x 3 mm |
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8. |
Sheet Metal Fabricator |
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a.
Fabricate Box as per sketch.
Marking,
Cutting & Bending. |
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b. Coupon
Size - GI sheet. |
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9. |
Rigger |
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a.
Lifting plate / Pipes using
lifting tools & tackles |
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b. Crane signals for various
motions, Safe Working Load & other safety norms. |
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c. Use of chain blocks, slings
(wire / nylon), shackles, clamp, etc. |
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10. |
Mill Wright |
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a.
Setting of Dial Guage for Alignment.
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b. Practical
precision measurement by micrometer, vernier depth
gage, etc. |
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11. |
Rotating Equipment Technician |
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a.
Dismantling
of Centrifugal pump.
Checking clearances in wear & mouth rings. |
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b. Removal
and refitting bearings, coupling and mech.Seal. |
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c. Checking the alignments. |
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12. |
Building Electrician |
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a. Safety,
Layout of General Electrical Installations & Cables. |
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b. Use Electrical test equipment such as Clamp
Meter, Megger, Multimeter. |
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c.
Light Fittings & household equipment installation. |
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d.
Fuses, ELCBs, MCBs. |
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e.
Small Fabrication Work. |
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f.
Connections / Removal with Testing & Commissioning. |
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g.
Motor & Starter with controlling switch (Pumps and
similar). |
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13. |
Industrial Electrician |
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a. Safety,
Layout of General Electrical Installations,
Switchboard Panels & Cables. |
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b. Use Electrical test equipment such as Sequence
Meter, Clamp Meter, Megger, Multimeter. |
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c.
Small & Large Light Fittings installation. |
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d.
Fuses, ELCBs, MCBs, Relays |
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e.
Connections / Removal / Terminations with Sealing,
Testing & Commissioning. |
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f.
Motor & Starter (various alternatives). |
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14. |
Instrument Fitter |
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a.
Tubing, cutting, bending and fixing ferule. |
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b.
Light Fabrication job. |
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15. |
Instrument Technician |
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a.
Caliberation of Instrument for Pressure & Temperature. |
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b.
Caliberation of Pressure Guage, using Dead Weight
Tester. |
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16. |
Shuttering Carpenter |
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a.
Prepare shuttering box for a column. |
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b.
Use
of proper shuttering material and tools. |
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17. |
Mason |
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a.
Laying one layer of bricks for double size wall. |
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b.
Preparing proper mix and Plaster vertical wall. |
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18. |
Plumber |
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a.
Marking, cutting and threading one end of ½” Ǿ G.I
pipe using proper tools. |
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b.
Reading plumbing layout and prepare bill of
material. |
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19. |
Steel Fixer |
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a.
Bending of RCC bar to fabricate one loop. |
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b.
Reading bar schedule and prepare bill of material. |
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